HSS End Mills for Aluminum
While carbide is generally preferred for high-speed aluminum machining, HSS end mills remain a practical, lower-cost option for lighter aluminum work, prototyping, and shops running at more moderate spindle speeds. Available in 2 flute square end and 2 flute ball end profiles.
Why 2 Flute for Aluminum: Aluminum produces long, stringy chips that need to clear the flute quickly to avoid re-cutting and heat buildup. The open flute geometry of 2 flute tools provides the chip clearance aluminum machining requires, regardless of whether the tool is carbide or HSS.
Square End vs. Ball End: Square end tools suit flat-bottom pocketing and slotting, while ball end tools are used for contoured surfaces and 3D work.
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Compare SKU Vendor Size (D1) Shank Diameter (D2) Flute Length (L2) Reach (L3) Overall Length (L1) Length Type Corner Radius (R) Included Angle Taper Angle Helix Angle Number of Flutes Weldon Flats Flats Coating In Stock Price Quantity A67371 HTC Tool 7/16 1/2 2-3/4 4-3/4 37° 2 TiCN Available to Order* $31.65 -
A67359 HTC Tool 7/16 1/2 2-3/4 4-3/4 37° 2 TiCN Available to Order* $49.29 -
A67372 HTC Tool 7/16 1/2 2-3/4 4-3/4 37° 2 TiALN Available to Order* $33.15 -
A67360 HTC Tool 7/16 1/2 2-3/4 4-3/4 37° 2 TiALN Available to Order* $50.79 -
A63601 HTC Tool 1/2 1/2 1-1/4 3-1/4 37° 2 Uncoated Available to Order* $16.19 -
A63589 HTC Tool 1/2 1/2 1-1/4 3-1/4 37° 2 Uncoated Available to Order* $28.02 -
A63604 HTC Tool 1/2 1/2 1-1/4 3-1/4 37° 2 TiN Available to Order* $20.21 -
A63592 HTC Tool 1/2 1/2 1-1/4 3-1/4 37° 2 TiN Available to Order* $32.06 -
A63602 HTC Tool 1/2 1/2 1-1/4 3-1/4 37° 2 TiCN Available to Order* $22.24 -
A63590 HTC Tool 1/2 1/2 1-1/4 3-1/4 37° 2 TiCN Available to Order* $34.07 -
A63603 HTC Tool 1/2 1/2 1-1/4 3-1/4 37° 2 TiALN Available to Order* $23.25 -
A63591 HTC Tool 1/2 1/2 1-1/4 3-1/4 37° 2 TiALN Available to Order* $35.08 -
A63597 HTC Tool 1/2 1/2 2 4 37° 2 Uncoated Available to Order* $19.34 -
A63585 HTC Tool 1/2 1/2 2 4 37° 2 Uncoated Available to Order* $35.13 -
A63600 HTC Tool 1/2 1/2 2 4 37° 2 TiN Available to Order* $25.37 -
A63588 HTC Tool 1/2 1/2 2 4 37° 2 TiN Available to Order* $41.15 -
A63598 HTC Tool 1/2 1/2 2 4 37° 2 TiCN Available to Order* $28.35 -
A63586 HTC Tool 1/2 1/2 2 4 37° 2 TiCN Available to Order* $44.14 -
A63599 HTC Tool 1/2 1/2 2 4 37° 2 TiALN Available to Order* $29.85 -
A63587 HTC Tool 1/2 1/2 2 4 37° 2 TiALN Available to Order* $45.64 -
A63593 HTC Tool 1/2 1/2 3 5 37° 2 Uncoated Available to Order* $22.64 -
A63581 HTC Tool 1/2 1/2 3 5 37° 2 Uncoated Available to Order* $40.28 -
A63596 HTC Tool 1/2 1/2 3 5 37° 2 TiN Available to Order* $29.95 -
A63584 HTC Tool 1/2 1/2 3 5 37° 2 TiN Available to Order* $47.58 -
A63594 HTC Tool 1/2 1/2 3 5 37° 2 TiCN Available to Order* $33.58 -
A63582 HTC Tool 1/2 1/2 3 5 37° 2 TiCN Available to Order* $51.22 -
A63595 HTC Tool 1/2 1/2 3 5 37° 2 TiALN Available to Order* $35.41 -
A63583 HTC Tool 1/2 1/2 3 5 37° 2 TiALN Available to Order* $53.05 -
A66420 HTC Tool 5/8 5/8 1-5/8 3-3/4 37° 2 Uncoated Available to Order* $21.45 -
A66404 HTC Tool 5/8 5/8 1-5/8 3-3/4 37° 2 Uncoated Available to Order* $38.68 -
A66421 HTC Tool 5/8 1/2 1-3/8 3-3/8 37° 2 Uncoated Available to Order* $22.89 -
A66408 HTC Tool 5/8 1/2 1-3/8 3-3/8 37° 2 Uncoated Available to Order* $38.68 -
A66424 HTC Tool 5/8 5/8 1-5/8 3-3/4 37° 2 TiN Available to Order* $27.42 -
A66407 HTC Tool 5/8 5/8 1-5/8 3-3/4 37° 2 TiN Available to Order* $44.66 -
A66427 HTC Tool 5/8 1/2 1-3/8 3-3/8 37° 2 TiN Available to Order* $28.85 -
A66411 HTC Tool 5/8 1/2 1-3/8 3-3/8 37? 2 TiN Available to Order* $44.66 -
A66422 HTC Tool 5/8 5/8 1-5/8 3-3/4 37? 2 TiCN Available to Order* $30.41 -
A66405 HTC Tool 5/8 5/8 1-5/8 3-3/4 37° 2 TiCN Available to Order* $47.64 -
A66425 HTC Tool 5/8 1/2 1-3/8 3-3/8 37° 2 TiCN Available to Order* $31.85 -
A66409 HTC Tool 5/8 1/2 1-3/8 3-3/8 37° 2 TiCN Available to Order* $47.64 -
A66423 HTC Tool 5/8 5/8 1-5/8 3-3/4 37° 2 TiALN Available to Order* $31.88 -
A66406 HTC Tool 5/8 5/8 1-5/8 3-3/4 37° 2 TiALN Available to Order* $49.13 -
A66426 HTC Tool 5/8 1/2 1-3/8 3-3/8 37° 2 TiALN Available to Order* $33.34 -
A66410 HTC Tool 5/8 1/2 1-3/8 3-3/8 37° 2 TiALN Available to Order* $49.13 -
A66416 HTC Tool 5/8 5/8 2-1/2 4-5/8 37° 2 Uncoated Available to Order* $25.80 -
A66400 HTC Tool 5/8 5/8 2-1/2 4-5/8 37° 2 Uncoated Available to Order* $48.04 -
A66419 HTC Tool 5/8 5/8 2-1/2 4-5/8 37° 2 TiN Available to Order* $33.33 -
A66403 HTC Tool 5/8 5/8 2-1/2 4-5/8 37° 2 TiN Available to Order* $55.56 -
A66417 HTC Tool 5/8 5/8 2-1/2 4-5/8 37° 2 TiCN Available to Order* $37.08 -
A66401 HTC Tool 5/8 5/8 2-1/2 4-5/8 37° 2 TiCN Available to Order* $59.30 -
A66418 HTC Tool 5/8 5/8 2-1/2 4-5/8 37° 2 TiALN Available to Order* $38.97 -
A66402 HTC Tool 5/8 5/8 2-1/2 4-5/8 37° 2 TiALN Available to Order* $61.18 -
A66412 HTC Tool 5/8 5/8 4 6-1/8 37° 2 Uncoated Available to Order* $32.51 -
A66396 HTC Tool 5/8 5/8 4 6-1/8 37° 2 Uncoated Available to Order* $58.56 -
A66415 HTC Tool 5/8 5/8 4 6-1/8 37° 2 TiN Available to Order* $42.37 -
A66399 HTC Tool 5/8 5/8 4 6-1/8 37° 2 TiN Available to Order* $68.43 -
A66413 HTC Tool 5/8 5/8 4 6-1/8 37° 2 TiCN Available to Order* $47.31 -
A66397 HTC Tool 5/8 5/8 4 6-1/8 37° 2 TiCN Available to Order* $73.36 -
A66414 HTC Tool 5/8 5/8 4 6-1/8 37° 2 TiALN Available to Order* $49.78 -
A66398 HTC Tool 5/8 5/8 4 6-1/8 37° 2 TiALN Available to Order* $75.84 -
A65117 HTC Tool 3/4 3/4 1-5/8 3-7/8 37° 2 Uncoated Available to Order* $24.09 -
A65101 HTC Tool 3/4 3/4 1-5/8 3-7/8 37° 2 Uncoated Available to Order* $43.29 -
A65121 HTC Tool 3/4 1/2 1-5/8 3-5/8 37° 2 Uncoated Available to Order* $25.91 -
A65105 HTC Tool 3/4 1/2 1-5/8 3-5/8 37° 2 Uncoated Available to Order* $43.29 -
A65120 HTC Tool 3/4 3/4 1-5/8 3-7/8 37° 2 TiN Available to Order* $32.98 -
A65104 HTC Tool 3/4 3/4 1-5/8 3-7/8 37° 2 TiN Available to Order* $52.21 -
A65124 HTC Tool 3/4 1/2 1-5/8 3-5/8 37° 2 TiN Available to Order* $32.99 -
A65108 HTC Tool 3/4 1/2 1-5/8 3-5/8 37° 2 TiN Available to Order* $50.38 -
A65118 HTC Tool 3/4 3/4 1-5/8 3-7/8 37° 2 TiCN Available to Order* $37.44 -
A65102 HTC Tool 3/4 3/4 1-5/8 3-7/8 37° 2 TiCN Available to Order* $56.65 -
A65122 HTC Tool 3/4 1/2 1-5/8 3-5/8 37° 2 TiCN Available to Order* $36.55 -
A65106 HTC Tool 3/4 1/2 1-5/8 3-5/8 37° 2 TiCN Available to Order* $53.92 -
A65119 HTC Tool 3/4 3/4 1-5/8 3-7/8 37° 2 TiALN Available to Order* $39.67 -
A65103 HTC Tool 3/4 3/4 1-5/8 3-7/8 37° 2 TiALN Available to Order* $58.86 -
A65123 HTC Tool 3/4 1/2 1-5/8 3-5/8 37° 2 TiALN Available to Order* $38.30 -
A65107 HTC Tool 3/4 1/2 1-5/8 3-5/8 37° 2 TiALN Available to Order* $55.68 -
A65113 HTC Tool 3/4 3/4 3 5-1/4 37° 2 Uncoated Available to Order* $33.82 -
A65097 HTC Tool 3/4 3/4 3 5-1/4 37° 2 Uncoated Available to Order* $60.02 -
A65116 HTC Tool 3/4 3/4 3 5-1/4 37° 2 TiN Available to Order* $43.83 -
A65100 HTC Tool 3/4 3/4 3 5-1/4 37° 2 TiN Available to Order* $70.00 -
A65114 HTC Tool 3/4 3/4 3 5-1/4 37° 2 TiCN Available to Order* $48.80 -
A65098 HTC Tool 3/4 3/4 3 5-1/4 37° 2 TiCN Available to Order* $74.99 -
A65115 HTC Tool 3/4 3/4 3 5-1/4 37° 2 TiALN Available to Order* $51.30 -
A65099 HTC Tool 3/4 3/4 3 5-1/4 37° 2 TiALN Available to Order* $77.49 -
A65109 HTC Tool 3/4 3/4 4 6-1/4 37° 2 Uncoated Available to Order* $40.28 -
A65093 HTC Tool 3/4 3/4 4 6-1/4 37° 2 Uncoated Available to Order* $68.17 -
A65112 HTC Tool 3/4 3/4 4 6-1/4 37° 2 TiN Available to Order* $52.47 -
A65096 HTC Tool 3/4 3/4 4 6-1/4 37° 2 TiN Available to Order* $80.36 -
A65110 HTC Tool 3/4 3/4 4 6-1/4 37° 2 TiCN Available to Order* $58.56 -
A65094 HTC Tool 3/4 3/4 4 6-1/4 37° 2 TiCN Available to Order* $86.46 -
A65111 HTC Tool 3/4 3/4 4 6-1/4 37° 2 TiALN Available to Order* $61.60 -
A65095 HTC Tool 3/4 3/4 4 6-1/4 37° 2 TiALN Available to Order* $89.50 -
A67107 HTC Tool 7/8 7/8 1-7/8 4 37° 2 Uncoated Available to Order* $34.47 -
A67095 HTC Tool 7/8 7/8 1-7/8 4-1/8 37° 2 Uncoated Available to Order* $52.77 -
A67111 HTC Tool 7/8 3/4 1-7/8 4-1/8 37° 2 Uncoated Available to Order* $34.47 -
A67098 HTC Tool 7/8 7/8 1-7/8 4-1/8 37° 2 TiN Available to Order* $64.93 -
A67110 HTC Tool 7/8 7/8 1-7/8 4 37° 2 TiN Available to Order* $46.65 -
A67096 HTC Tool 7/8 7/8 1-7/8 4-1/8 37° 2 TiCN Available to Order* $71.02 -
A67114 HTC Tool 7/8 3/4 1-7/8 4-1/8 37° 2 TiN Available to Order* $46.65 -
A67097 HTC Tool 7/8 7/8 1-7/8 4-1/8 37° 2 TiALN Available to Order* $74.08
* Lead times can vary from 1–10 business days. Call (908) 98-ATLAS or email sales@atlascuttingtools.com for details.